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Molecular sieve zeolite runner adsorption + catalytic combustion system

The molecular sieve zeolite runner adsorption + catalytic combustion system is a VOCs (organic waste gas) treatment equipment that organically combines the adsorption and concentration unit and the thermal oxidation unit. It is mainly applicable to organic waste gas occasions with large air volume, low concentration and normal temperature. It uses the porous high-performance separation and adsorption of zeolite molecular sieve, and then enters the regenerative oxidation furnace for combustion purification through adsorption desorption concentration of zeolite molecular sieve runner, The surplus heat released by the organic combustion is effectively used to heat the desorption air during the desorption process of zeolite molecular sieve runner. The purification efficiency is as high as 90% ~ 95%. Combined with RCO / RTO technology, the heat recovery efficiency is ≥ 90%.

分子筛沸石转轮吸附+催化燃烧系统.png

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ADVANTAGES

  • High adsorption and desorption efficiency: the concentration ratio is 5-15 times, the desorption concentration is stable, and the purification efficiency is as high as 90% ~ 95%

  • Low operation cost: low operation resistance, low energy consumption and low operation cost; Combined with catalytic combustion technology, heat recovery efficiency ≥ 90%

  • Control automation: the overall equipment adopts modular design, which has the minimum space requirement and provides a continuous and unmanned control mode

  • Environmental protection: the waste gas after the runner concentration can meet the national emission standards

  • High safety performance: the drying room is equipped with a multi probe combustible gas concentration detection device, which is safe and reliable

  • High safety performance: the main reactor is equipped with explosion relief device, multi-point temperature detection, fault alarm and emergency disposal capability; The concentration of desorbed gas flow is lower than 25% of the lower explosive limit concentration, effectively eliminating the potential explosion hazard


APPLICATION/CASES


The molecular sieve zeolite runner adsorption + catalytic combustion system can process organic gas types: benzene, ketones, esters, phenols, aldehydes, alcohols, ethers, hydrocarbons, tea, benzo (a) castor and malodorous gas; It is suitable for coating production lines such as automobiles, shipbuilding, motorcycles, bicycles, household appliances, containers, petroleum, chemical industry, rubber, plastics, printed iron cans, printing inks, etc. it is especially suitable for waste gas treatment of enterprises or drying lines that need heat energy recovery, and energy recovery can be used for drying lines, so as to save energy.


分子筛沸石转轮吸附+催化燃烧系统分子筛沸石转轮吸附+催化燃烧系统1分子筛沸石转轮吸附+催化燃烧系统4分子筛沸石转轮分子筛沸石转轮模块


PRINCIPLE

Painting waste gas treatmentDrying waste gas treatment

The molecular sieve zeolite runner adsorption concentration + RCO organic waste gas treatment process is adopted. The waste gas from the workshop production line is first pretreated to treat the paint mist and other particles, and then enters the molecular sieve runner adsorption concentration device to treat the organic waste gas. The treated waste gas is discharged through the fan. The molecular sieve runner adsorption and concentration device is divided into adsorption zone, desorption regeneration zone and cooling zone, which can realize continuous and reliable operation. Hot air is introduced into the desorption and regeneration area to blow out the organic solvent adsorbed in the molecular sieve, and then sent to the subsequent RCO unit to decompose it into harmless CO2 and H2O, which are discharged after reaching the standard. When the concentration of organic waste gas reaches a certain concentration or more, the heat generated by decomposition of organic matter can maintain the operation of RCO device without adding additional heat. The heat of the exhaust gas after purification treatment can be used for production or as a heat source in other aspects to save energy and reduce operating costs.

The regenerative catalytic decomposition unit (RCO) organic waste gas treatment process is adopted. The drying waste gas is pretreated first, and the pretreated waste gas enters the subsequent RCO unit to decompose the organic matter in the waste gas into harmless CO2 and H2O, and then it is discharged up to the standard. When the concentration of organic waste gas reaches a certain concentration or more, the heat generated by decomposition of organic matter can maintain the operation of RCO device without adding additional heat. The heat of the exhaust gas after purification treatment can be used for production or as a heat source in other aspects to save energy and reduce operating costs.

喷漆废气处理

烘干废气处理


Composition of molecular sieve zeolite runner adsorption concentration + catalytic combustion system



分子筛沸石转轮吸附浓缩+催化燃烧系统结构

Structure of molecular sieve zeolite runner adsorption concentration + catalytic combustion system


COMPONENT ADVANTAGES


All components can be customized (such as size, material, brand, process, function, etc.)



Zeolite molecular sieve adsorption and concentration device



Ceramic fiber is used as the base material to make a honeycomb large disk wheel system, which is high temperature resistant, high thermal stability, washable, non combustible and acid-base resistant. The diameter and thickness of the runner can be customized; Compact structure, small volume and small floor area; Modular assembly, convenient installation; The content of zeolite is high, and the purification effect is up to 98%; High concentration ratio, concentration ratio 5-40 times; Simple maintenance without special auxiliary tools. After the system has been operated for a period of time, the heat released by the decomposition of organic matter can maintain the regeneration of molecular sieve, that is, achieve the heat balance in the regeneration process, and greatly reduce the energy consumption. The adsorption, regeneration and thermal oxidation processes of the whole system are automatically controlled by PLC.

沸石分子筛吸附浓缩原理


沸石分子筛

Zeolite molecular sieve

蓄热陶瓷

Heat storage ceramic

The main material is natural zeolite, which is an inorganic microporous material composed of Si02. A1203 and alkaline metal or alkaline earth metal. It has uniform micropores, its pore size is equivalent to the general molecular size, the internal pore volume accounts for 40-50% of the total volume, and the specific surface area is 300-1000 m2 / g. due to the uniform pore size distribution, obvious changes in structure and composition, it has the characteristics of high temperature resistance, non combustibility, good thermal stability and hydrothermal stability. Bulk density: 550-590kg / M; Penetration adsorption capacity: 20-35kg / m, suitable for treating benzene, toluene, xylene, styrene, hexane, cyclohexane and MEK MIBK, acetone, ethyl acetate, NMP, THF, propionic acid, butanol and various oxygen system solvents

Jiutong adopts dense cordierite heat storage ceramics, multi-layer ceramic plate module design, good anti blocking performance, and no residual thermal stress after heating; The pressure of the air flow through the heat storage ceramic decreases, thereby reducing the operating cost; Uniform airflow distribution, high turbulence and high heat exchange efficiency.


Catalytic combustion system


处理再生风机燃烧器蓄热室泄爆片及泄压阀烟囱
Treatment / regeneration fanburnerRegeneratorBursting disc and pressure relief valvechimney

4-72 / 4-73 centrifugal fan, no temperature resistance requirement, belt pulley drive, low energy consumption, high efficiency and strong stability; The fan base adopts channel steel, angle steel and industrial profiles welded into a frame, which is firm and durable; Multi blade impeller, made of 16Mn, with noise no more than 85dB (a); The air volume, air pressure and other parameters of the fan meet the design requirements

Jiutong adopts internationally famous brands, such as Honeywell, North American North America, Tianshi eclipse, etc. the combustion system adopts the international FM certification system to ensure the reliability and quality of the equipment in terms of performance, and has the advantages of accurate temperature control, energy saving, long service life, high safety, clean combustion and environmental protection

The regenerator shell is made of 6mm Q235B reinforced steel plate, and the insulation layer is made of 250mm thick ceramic fiber, including two layers of ceramic fiber felt and one layer of ceramic fiber module. The module is provided with a heat-resistant steel framework, which is fixed on the furnace shell with anchors and can withstand 1260 ℃

Stainless steel bursting discs are installed on the pipes of the catalytic combustion device, and pressure relief valves are installed on the top. When the pressure difference on both sides of the bursting discs reaches the predetermined value under the predetermined pressure, the bursting discs will act immediately to release the pressure medium, which conforms to the relevant provisions of explosion-proof pressure relief design GB 50160

The determination of the size depends on the air flow speed and the concentration of harmful substances discharged. The wind speed in the chimney is designed to be between 12-16m / s. The chimney is made of galvanized spiral air duct


electric control



The electric system of molecular sieve zeolite runner adsorption + catalytic combustion adopts traditional relay contactor control or programmable controller control, and is equipped with conventional control panel. The temperature rise control program is stable and uniform, which is conducive to extending the service life of thermal insulation materials and ceramics; The control voltage is 220VAC, 380V auxiliary power system and motor are protected by release and fuse of circuit breaker and thermal relay; For lightning protection and grounding system, the underground part shall be welded, and the welded part shall be protected; the exposed part shall be connected or welded by bolts, and the welded part shall be protected; Monitor and automatically record the operation status, temperature and pressure of key equipment, so as to understand the equipment operation status in real time.


PLC电气控制显示屏

PARAMETER


Serial numberentry nameParameters / specifications
1Equipment typeZeolite molecular sieve runner adsorption + catalytic combustion regeneration system
2
The Conduit
3
Pneumatic closed valve
4
Manual regulating valve
5PrefilterJT-121-1260
6
Zeolite runner adsorption and concentration device4500 Set
7
PLC electric control cabinet48
8
Regenerative catalytic decomposition deviceRCO
9
heater
10
Flame arrester
11
System fan110KW
12
Explosion proof RCO exhaust gas fan11KW
13
Cables, wires and trunking
14
Bracket
15
chimney15m

Note:

the equipment dimensions are for reference and can be designed and manufactured according to the customer's product dimensions.

If you want to customize it, you can click this text


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Why do you choose Jiutong


Jiutong quality assurance

  • Company strength

    1. It has double certificates of ISO9001 quality management system and environmental management system to protect the product quality

    2. In 2014, it was listed as a high-tech environmental protection coating enterprise recognized by aerospace enterprises

    3. National high-tech enterprise and safety production standardization certification company

  • Technical strength

    1. Complete the technological innovation of "coating industrial robot", "coating waste gas treatment system", "environmental protection recycling abrasive recovery system" and "composite strong sand absorption base plate technology"

    2. Obtained 8 national patents and possessed independent intellectual property rights

    3. More than ten years of experience in the application and implementation of equipment (standard and non-standard) and production line customization projects, which is trustworthy

  • Quality price

    1. Not practicing fraud and sticking to quality is the first lifeline of the enterprise

    2. The source equipment manufacturer has a warranty period of two years (excluding vulnerable and consumable parts), and the price is guaranteed on the basis of quality assurance

  • after-sale service

    1. Have a professional trained construction team to complete the project with quality assurance

    2. The after-sales department implements 7 * 24-hour telephone or online service

    3. It has after-sales service stations in Beijing, Shandong and Zhejiang, and has a perfect after-sales system with high troubleshooting efficiency


Cooperative partner

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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1