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Retractable spray booth

The retractable spray booth is named after its body structure. It adopts an electric retractable mobile front room, which can be semi open and movable, and can solve the problem of large and medium-sized workpieces' turnover and movement. It is flexible and covers a small area. Its paint mist treatment equipment can be wet (no pump water curtain, water curtain) or dry (filter cotton, baffle plate). It can be designed according to customer needs. Jiutong telescopic spray booth has advantages of durability, beauty, good sealing, stable operation, simple operation, convenient cleaning, safety and environmental protection. Project cases: Qingdao CIMC refrigerator manufacturing, Baotou Guodian power, Langfang Zhongchen petroleum equipment, Liaoning Huarong heavy industry machinery, etc. the construction team has rich project experience and can complete the project installation faster and better.

伸缩式喷漆房4.jpg

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ADVANTAGES

  • Strong flexibility: the electric telescopic mobile front chamber is used to solve the problem of moving large and medium-sized workpieces. The painting area can be adjusted according to the size of the output, and the front chamber can also be closed together to save space. The site can be used as a process for other cross operations with painting, thus making full use of the production site and operation space

  • Stable operation: all steel frame structure, double mechanical drive, two-level safety limit, and equipped with safe explosion-proof centrifugal fan as exhaust device and water circulation power device to ensure safe and stable operation

  • Simplify the process flow: simplify the process of repeated turnover of heavy workpieces carried by the crown block; No special transport is required, and the deployment length can be at any position

  • Good safety lighting: explosion-proof lighting fixtures are installed inside the equipment to ensure the safety of indoor lighting and other electrical appliances. Multi group lighting ensures that the indoor lighting meets the requirements

  • Beautiful and practical: fireproof, wear-resistant and corrosion-resistant PVC cloth is used to seal the surroundings, which is practical and beautiful

  • Convenient cleaning: the room can be moved to facilitate the cleaning of equipment trench and grille, and solve the problem of difficult cleaning for customers


APPLICATION/CASES


The retractable paint booth is widely used for environmental protection painting of complete machines or parts in machinery, automobile, aviation, aerospace, military industry, railway, motor, construction, water pump, machine tool, furniture and other industries.


伸缩式喷漆房伸缩式喷漆房2伸缩式喷漆房1伸缩式喷漆房5伸缩式喷漆房3


PRINCIPLE


The telescopic front chamber of the telescopic paint booth is a steel frame structure, which can be moved back and forth. The sliding connection mechanism between the frames ensures that the frame moves vertically and parallel along the track on the ground under the driving of the driving device, and at the same time drives the tarpaulin to unfold and close. When moving the front chamber to shrink and close, move the workpiece into the work area, and paint or polish the workpiece when unfolding. During the working time without painting, the front room can be closed to make room for other cross operation procedures with painting. The equipment can meet the requirements of customers. The paint mist treatment equipment can be wet (no pump water curtain, water curtain) or dry (filter cotton, baffle plate). After spray treatment, the organic waste gas enters the waste gas treatment device for purification and high-altitude exhaust. The filtered waste gas meets the environmental protection standard.



伸缩式喷漆房结构




COMPONENT ADVANTAGES


All components can be customized (such as size, material, brand, process, function, etc.)


Room body (take the telescopic pump less water curtain painting room as an example)



The telescopic pump less water curtain painting room adopts profile steel as the framework, and the framework is lined with PVC wear-resistant and anti-corrosion curtain fabric, which is beautiful and flat.


伸缩门框架帆布支撑网剪式伸缩机构阻燃PVC帆布驱动机构
Door frameCanvas support netScissor telescopic mechanismFlame retardant PVC canvasDrive mechanism

It is made of industrial profiles and is directly driven by the drive motor. It is the key to the stable movement of the whole telescopic mechanism. The door frame is provided with a switch button and a travel switch to automatically control the expansion and contraction of the door

Apart from the door frame, the rest parts are canvas support net, which is the framework for installation and connection of flame-retardant canvas. It is composed of multiple groups of profile skeleton, and the whole relatively independent skeleton is connected together through a scissors type expansion mechanism to form a stable whole

The two canvas support nets are connected by a scissor type telescopic mechanism, whose structural size determines the amount of expansion and contraction. At the same time, a set of scissor type telescopic mechanism is arranged at the upper and lower sides of each side to ensure that the upper and lower sides can achieve expansion and contraction at the same time, and a synchronous motion mechanism is formed between the two through a connecting rod

Industrial flame-retardant PVC canvas is used between the entire grid, which is the "wall panel" that forms a relatively closed operation room and also the "room" that ensures the orderly flow of air. During installation, one piece of industrial canvas is used for every two support nets

The drive part adopts a reduction motor, which is transmitted to multiple long shafts, and then is synchronously transmitted to the driving wheels on both sides by the sprockets at both ends of the long shaft. The whole drive adopts three-level protection for forward and backward: two-way two-level travel protection, and the rail terminal is set with limit stops; There are control boxes on both sides of the door post, which is easy to operate; A running warning light is set on the top of the spray chamber. The reducer adopts K series of Dongfang transmission: helical gear - spiral bevel gear reducer


Painting system


The painting system of the telescopic pumpless water curtain painting room is composed of high-pressure airless painting pump, pneumatic mixer, paint filter and pipeline. It is installed in the paint pump room (paint supply room) and connected with the painting room by pipeline

供漆室

Paint supply room

One (5.5m) is installed under the platform of the air supply system × 2m × 3m(L × W × H) Paint supply room. Equipped with exhaust fan, the exhaust volume shall not be less than 10 times / min, and explosion-proof exhaust fan and lighting shall be adopted. Ground wires shall be buried in the paint supply room to prevent fire caused by static electricity; In order to facilitate the painting operation, compressed air quick connectors are set on both sides of the paint booth

喷漆枪

Spray gun

American Graco manual high-pressure airless spray gun is adopted, with ergonomic design and strong comfort; Elliptical insulated handle, high safety; The structure design is compact and reasonable, with mobile hose, flexible operation even in narrow space, and high spraying quality; The spray gun filter is easy to take out and easy to repair, reducing the maintenance time due to nozzle blockage.

喷漆机器人

Robot painting

With the rising labor cost and the gradual disappearance of the population dividend, it has become an inevitable trend for robots to replace people. The robot is used to replace the spray painting workers for spray painting, which can avoid the heavy labor of the operators in the harsh working environment, and can ensure the stable surface quality of the workpiece and high production efficiency.


Paint mist filtration system

According to the customer's requirements, the paint mist treatment equipment of the telescopic pump less water curtain painting room can be wet (pump less water curtain, water curtain) or dry (filter cotton, baffle plate)


Initial investment estimation of dry spray booth and wet water spin spray booth


Serial numberWorkpiece nameSize (long × wide × High)mmweight KG
1Installed power183.14Kw299.14Kw
2Initial investment estimate of equipment1280000 yuan1780000 yuan
3Operation stabilitystablestable
4environmental protectionUp to standardUp to standard (with secondary wastewater treatment)
5MaintainabilityA little troublesimple


Air purification system


Grade 2-3 filtration is adopted: primary 1-2 filtration and sub high efficiency filtration (top filtration) of air inlet, which is composed of air inlet filter, top filter material, top cotton support net, connecting plate, etc; The sub high efficiency filter material is set at the bottom of the static chamber and supported by the top cotton support net. The top cotton support net is of high-quality C-shaped steel structure. After special rust prevention treatment, it has good rigidity, no corrosion and easy to replace the top cotton;

合成纤维过滤袋VNF-290(G3)

Primary filter material

“Arresters”合成纤维过滤材料

Sub high efficiency filter material

The synthetic fiber filter material product vnf-290 (G3) and the bag filter of the filter section of the air supply system can increase the cotton area of the air inlet by 3-4 times with the cloth bag structure. The adoption of this filter form can reduce the wind resistance, increase the dust capacity and reduce the replacement times

The Dutch "arresters" synthetic fiber filter material cc-600g (F5) is selected as the sub high efficiency filter material, which can filter out all particles that can damage the paint quality, and the dust content is 100% removed to ensure that the air flow passing through the paint booth is evenly diffused and forms a laminar flow state, which conforms to the fire classification standards of European din53438-f1 and American ul900-class1.


废气处理系统





Exhaust gas treatment system


An activated carbon adsorption box is installed in the front of each exhaust unit and behind the water curtain paint mist washing room of the telescopic pump less water curtain paint spraying room. Its function is to absorb the benzene series and other organic solvents in the discharge. The adsorption capacity of benzene series is ≥ 40mg / g, so that the exhaust gas can be discharged up to the standard; The form is divided into activated carbon adsorption device or activated carbon bag filter. First, the activated carbon filter is fixed on the frame, and then installed on the air inlet bracket. It is easy to disassemble and replace. The exhaust gas can be discharged up to the standard after adsorption treatment, meeting the requirements of the national standard GB16297-1996 comprehensive emission standard of air pollutants.





lighting


The upper and lower rows of lighting devices are set indoors. The top side lamp group is installed at a 45 º angle, and the arrangement is: 2 × 40W × 2 sides; The waist lamp group is installed in the wall panel at intervals, and the arrangement is: 2 × 40W × 2 lines. All light boxes adopt δ 1.2 the galvanized plate shall be made and sprayed with white paint, which is beautiful and generous, and can prevent the appearance of rust. The lamp tube adopts explosion-proof Philips high-efficiency light source, which is safe, energy-saving and easy to maintain. The ballast adopts the special electronic ballast for the spray booth, so as to ensure that the light intensity of each spray booth is ≥ 800Lux and meet the spraying operation of each end face of the workpiece. The light box and the wall panel are connected by small angle iron, and the light box is equipped with a detachable frame for easy maintenance.

照明系统
可燃气体检测报警系统







Safety alarm system


To ensure safe use, the chamber is equipped with drb-105 dual controller dual detector combustible gas concentration detection device. When the solvent concentration reaches 25% of the explosion limit (which can be freely set), the alarm will be given immediately; Telescopic room operation warning and fault alarm shall be set at the top of the spray chamber






Electronic control system


The components of the electronic control system of the retractable pump less water curtain painting room shall be well-known brands such as Omron, Siemens and Schneider. The main circuit shall be provided with protection functions such as overcurrent, overload, short circuit and short circuit to ensure high reliability and low failure rate of the electrical control system. The line design is reasonable, with short-circuit protection, overload protection and other functions and reliable grounding protection system. PLC programming can control the whole equipment. The distribution control cabinet in the system is sprayed with plastic on the surface, which is beautiful and generous. In order to ensure the sequence and safety of the work, the interlocking of the lower workpiece to the painting is adopted. Any door of the spray booth shall be equipped with operation warning light and emergency stop button, and the door shall be interlocked with the spray gun. When the warning light is on during painting, the painting system will automatically stop if any door is opened intentionally or unintentionally. Emergency stop switch shall be set in the control cabinet and painting room.


电控系统



PARAMETER


Serial numbernameCompanynumerical valueparameter
1Paint booth typeMobile pumpless water curtain paint booth
2Equipment sizemm10000*6000*6000mmDesigned according to workpiece size requirements
3Gate sizemm6000*6000mm
4wind speedm/s≥0.4No load
7Exhaust air volumem³/h60000Explosion proof motor
8Fan powerKW37
9Lighting powerKW
2.6
Explosion proof lamp

Note: the equipment dimensions are for reference and can be designed and manufactured according to the customer's product dimensions.

If you want to customize it, you can click this text


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Why do you choose Jiutong


Jiutong quality assurance

  • Company strength

    1. It has double certificates of ISO9001 quality management system and environmental management system to protect the product quality

    2. In 2014, it was listed as a high-tech environmental protection coating enterprise recognized by aerospace enterprises

    3. National high-tech enterprise and safety production standardization certification company

  • Technical strength

    1. Complete the technological innovation of "coating industrial robot", "coating waste gas treatment system", "environmental protection recycling abrasive recovery system" and "composite strong sand absorption base plate technology"

    2. Obtained 8 national patents and possessed independent intellectual property rights

    3. More than ten years of experience in the application and implementation of equipment (standard and non-standard) and production line customization projects, which is trustworthy

  • Quality price

    1. Not practicing fraud and sticking to quality is the first lifeline of the enterprise

    2. The source equipment manufacturer has a warranty period of two years (excluding vulnerable and consumable parts), and the price is guaranteed on the basis of quality assurance

  • after-sale service

    1. Have a professional trained construction team to complete the project with quality assurance

    2. The after-sales department implements 7 * 24-hour telephone or online service

    3. It has after-sales service stations in Beijing, Shandong and Zhejiang, and has a perfect after-sales system with high troubleshooting efficiency


Cooperative partner

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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1