The gantry type 9-axis painting robot is equipped with 9 axes, namely, x-axis, y-axis, z-axis, R-axis, s-axis, T-axis, U-axis and W-axis. The gantry type frame structure can meet the continuous painting operation of large workpieces. The enclosed working space is large, the painting efficiency is high, and the painting quality is good: the layer is uniform and the gloss is good. Compared with the 8-axis robot, the U-axis is added, and the U-axis running direction is parallel to the x-axis and the x-axis direction is the same, which greatly improves the work efficiency. Jiutong has been committed to the intelligent coating and environmental protection industry for more than 10 years. It has rich experience in the design, installation and training of the painting robot project. The project is quick to start, with high installation efficiency and good quality.
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High efficiency: no intermittent operation, each shaft has high-speed motion performance, greatly optimizing the production beat, and high production efficiency
High precision: 8 servo motors, 1 DC motor, nozzle swing type, painting accuracy up to 0.1mm, repetitive positioning accuracy up to 0.01mm, ensuring consistent high-quality coating
High flexibility: the robot can be customized; It can clean a single workpiece, or dynamically and synchronously track the conveyor belt, and cooperate with the production line to spray; Widely used, suitable for various special-shaped workpieces, with high utilization rate
Good painting quality: the nozzle has no dead angle and blind area, the distance and angle of the nozzle can be adjusted continuously, and the spraying oil amount can be flexibly controlled to ensure uniform coating, stable speed, good gloss and high product qualification rate
Cost reduction: built in oil saving program, high efficiency and paint saving, saving 30% of paint; Compact structure, reduce space, reduce ventilation, and effectively save energy; Long service life, no wearing parts, simple maintenance, less wearing parts such as guide rail and belt than the five axis painting table
Energy saving and environmental protection: robot spraying, the air in the painting room can be recycled, which can greatly save ventilation power consumption and heat loss; The VOC treatment cost is saved. Since the air in the paint booth is recycled, the concentration of exhaust gas at the exhaust is increased to reach the concentration of exhaust gas desorbed after activated carbon adsorption, so the activated carbon adsorption equipment is saved.
龙门九轴喷涂机器人广泛应用于大型工件全方位喷漆作业，比如风电、轨道交通、船舶、航空航天、变压器、大型钢结构件、重型铸造件、高铁等，并适用于各种恶劣的工作环境和各种产品结构。
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| 序号 | 轴名称 | 轴功能 | 运动范围 | 运动速度 |
|---|---|---|---|---|
| Axis 1 | X axis | Move longitudinally along the operation room | 11-2=8（m） | 100-600mm/s |
| Axis 2 | Y axis | Move horizontally along the operation room | 7.5-1.8=5.7（m） | 100-600mm/s |
| Axis 3 | Z axis | Move vertically along the operation room | 8.5-3.8=4.5（m） | 100-300mm/s |
| Axis 4 | R axis | Horizontal rotation axis | 360° | 1-6/min |
| Axis 5 | S axis | Large joint rotation axis | 160° | 1-6r/min |
| Axis 6 | T axis | Facet rotation axis | 240° | 1-6r/min |
| Axis 7 | U axis | Longitudinal movement parallel to the X axis | 11-2=8（m） | 100-600mm/s |
| Axis 8 | V axis | Jib rotation | 360° | 5-30r/min |
| Axis 9 | W axis | Spray gun swing | ±180° | 5-30r/min |
Within 4 weeks after signing the contract, our company will provide the following technical data:
| Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
|---|---|---|---|---|
| 1 | general drawing of equipment | 3 | 1 | |
| 2 | equipment foundation installation drawing and technical requirements | 3 | 1 | |
| 3 | equipment size, net weight and gross weight | 3 | 1 | |
| 4 | equipment power configuration requirements | 3 | 1 | |
| 5 | Installed power capacity of equipment | 3 | 1 |
After the final acceptance of the equipment, our company provides the following technical data:
| Serial number | name number | Copies of paper version | Copies of electronic version | remarks |
|---|---|---|---|---|
| 1 | Equipment operation manual | 3 | 1 | |
| 2 | Equipment safety operation and maintenance procedures | 3 | 1 | |
| 3 | General design drawing of each functional equipment | 3 | 1 | |
| 4 | Electrical design drawing | 3 | 1 | |
| 5 | Details and drawings of vulnerable parts | 3 | 1 | |
| 6 | Robot program | 1 | ||
| 7 | PLC program | 1 |
Our company is responsible for the on-site paternity training for the operation and maintenance personnel of the robot for 1 week. The relevant personnel trained will have the following skills:
1. Master the daily mechanical and electrical maintenance and repair of the equipment
2. Enable the operator to be familiar with various technical performances of the machine and precautions for safe production, so as to achieve the level of independent operation, programming, maintenance and repair
3. Be able to operate the machine skillfully and master basic programming methods
4. Master the setting and adjustment of machine process parameters
5. Master the daily maintenance and general troubleshooting of the machine
6. Understand the principle of control system and PLC program
1. Before the equipment leaves the factory, the Seller shall notify the buyer to conduct pre acceptance before leaving the factory
2. Final acceptance: the final acceptance shall be carried out one week after the trial production of the equipment reaches the design capacity specified in the contract and is put into operation
1. The warranty period of the system (except for robots) is 12 months from the date of acceptance by the end user. During the warranty period, the Seller shall be responsible for repairing or replacing parts for free due to product quality problems
2. During the warranty period, the Seller shall repair or replace all equipment failures or parts damage caused by equipment quality problems free of charge, and give a reply and solution within 4 hours after receiving the buyer's failure notice, and try to arrive at the site within 24 hours if necessary
3. After the expiration of the warranty period, the seller is obliged to be responsible for the lifelong paid service of the product and provide spare parts at a preferential price
Tel：+86 15397002335
Add：Jiande City, Hangzhou, Zhejiang Province
E-mail：E_mail:bjjthw@163.com
