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Open sand blasting machine

Open sand blasting machine is an ideal equipment for large-area cleaning and metal surface strengthening before coating. It can be used for ship repair, mining machinery, steel structural parts, bridges, engineering machinery, railways, oil pipelines, containers and other surface rust removal, oxide layer removal, oil sludge removal, etc. its biggest advantage is low investment, high efficiency, simple operation, convenient maintenance, and is suitable for a variety of abrasive materials, such as steel sand, quartz sand, copper ore, iron sand, emery River sand, brown steel jade, etc., and the particle size of sand is not limited; The equipment is especially suitable for manually filling sand in places with heavy workload and no environmental protection requirements.

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ADVANTAGES

  • Simple and easy to learn without maintenance: simple and easy to learn operation, low failure rate, basically no maintenance, closed space, low noise

  • High sandblasting efficiency: adopt press in sandblasting and equipped with compressed air source, the jet is stable, the closed plug is automatically blocked, and the sandblasting speed is fast

  • Precise control: manual or arsine pedal control switch can also be added with instantaneous control flow to stop sandblasting instantly

  • Wide range of application: it can be applied to sand of various materials and particle sizes and diameters

  • Safety: the pressurized tank has stable performance and high safety


PRINCIPLE


The open sandblasting machine adopts press in sandblasting, and uses compressed air to pressurize the abrasive in the high-pressure tank, so that the abrasive flowing from the bottom of the high-pressure tank has the same pressure when it meets with the compressed air. Then the abrasive is mixed with compressed air and sprayed to the surface of the workpiece at high speed, so that the workpiece can achieve the purpose of sand blasting. In the working state, compressed air and sand are mixed and sprayed at the same time, so that the compressed air can be fully used. The air flow and sand flow are easy to adjust, and the ideal mixing ratio can be obtained. The energy and sand consumption are less, and the cleaning efficiency is high. It is suitable for the surface cleaning treatment of workpieces and similar parts provided by customers.


COMPONENT ADVANTAGES


All components can be customized without standard (such as size, material, brand, process, function, etc.)


Sandblasting body

喷砂主体

Configure 1 set of outer diameter φ 400mm, the effective volume of the tank is about 0.1 cubic meters, and the pneumatic control sandblasting machine is adopted. The pressure tank container of sandblasting machine is welded from boiler steel plate. All welds shall be subject to magnetic particle inspection and pressure test. The technical indexes fully meet the national safety technical index standards. The tank surface shall be painted (two layers of antirust paint and one layer of finish paint). The middle of the tank is equipped with an access hole to facilitate workers' assembly, disassembly and maintenance. The sand volume control valve adopts manual control, and the operator can adjust the air flow and sand flow according to the sand blasting requirements, so that the air flow and sand flow can get an ideal mixing ratio, and improve the efficiency of sand blasting.




砂阀回转加料阀截止阀高速喷砂枪喷砂管
Sand valveRotary charging valveGlobe valveHigh speed sand blasting gunSand blasting pipe

The main function of the sand valve is to control the opening and closing of the sand material, and adjust the sand blasting volume infinitely. It is installed at the bottom of the sand blasting host. The nine way adopts the imported clemco pneumatic control sand blasting valve, and the air clamp control mode, which has the advantages of high accuracy, large sand production, uniform sand production, convenient adjustment, safety and reliability, long service life (more than 3000 hours). Customers can also choose Thomson or domestic sand valves

The function of the rotary feeding valve is to control the opening and closing of the sand and adjust the sand blasting flow. It is installed on the top of the sand blasting host. It has a jacket structure. The driving part is a diaphragm cylinder, which has stable and reliable performance, almost no maintenance, large sand output and sensitive control. In addition, the material level sensor is installed on the sand blasting tank, which is conducive to the personnel to identify the sand adding amount of the sand blasting tank. When the sand reaches the set value, the rotary feeding valve automatically closes, which is simple and efficient.

The main function of the stop valve is to close the stop valve when the rotary charging valve is replaced or repaired, so that it is not necessary to discharge all the sand when replacing and repairing the rotary charging valve, which saves time and effort.

The independently developed and designed high-speed sandblasting gun, venturi shaped nozzle, is made of boron carbide, with a long service life of 800-1000 hours; Compared with the ordinary spray gun, the venturi spray gun has faster sand blasting speed, 50% higher working efficiency, and the working efficiency can reach 35m2/h, with small recoil force, high efficiency and labor saving.

Wear resistant special sand blasting pipe is adopted, and the model is φ 32*51*20m, one end of the sand blasting pipe is equipped with a flexible and convenient quick connector, and the other end is equipped with a nozzle connector .


PARAMETER


1、开放式喷砂机参数


number    nameAir sourcem³/minworking pressure(kg/cm²)Working mode (mobile / fixed)volumem³Diameter of sand tankmmAbrasive particle sizeG20-G40Treatment gradeweightkgefficiencym²/h
BDK-400
3
3-8
Single gun manual
0.15Φ420
10-30 mesh
Sa2.5-3 level
70
15-20
BDK-400Y5-8Single gun remote control
0.15Φ42010-30 mesh75
15-20
BDK-6003-63-8Single gun manual0.35Φ60010-30mesh190
18-25
BDK-600Y5-8Single gun remote control0.35Φ60010-30 mesh200
18-25

Note: the dimensions of the equipment are for reference and can be designed and manufactured according to the dimensions of customers' products.

If you want to customize it, you can click this text



2. List of main vulnerable parts
Serial numbernameSpecificationsMaterial Scienceremarks
1
Spray gun
BT-P typecarbon steelService life 300 ~ 600 hours
2
injectorФ8mmBoron carbideService life 300 ~ 600 hours
3
Sand pipeФ32mmWear resistant rubberService life: 600 ~ 1200 hours
4
Sand return pipeDesignWear resistant rubberService life: 600 ~ 1200 hours
5
Sandblasting glovesWear resistant bushingWear resistant rubberUncertain, uncertain service life
6
High efficiency filter elementФ320mmpolyesterUncertain, uncertain service life
7
Sealing and protective rubberDesignrubberUncertain, uncertain service life
8
Window and lamp glassDesignOrdinary glassUncertain, uncertain service life
9Sand blasting tank top valve and O-ringDesignCarbon steel rubber resistantService life: 600 ~ 1200 hours

Note:

some spare parts are replaced according to the specific use conditions. Different abrasives have an impact on the use conditions.

The spare parts need to be replaced unless they are worn out to be unusable, and the service time can be partially extended



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Why do you choose Jiutong

Jiutong quality assurance

  • Production cycle, transportation, installation, commissioning and acceptance of equipment

    1. Delivery period of equipment: 30 days from the effective date of the contract (i.e. receiving the advance payment of the contract amount). (excluding the days of national legal holidays, the days of legal holidays shall be postponed accordingly).

    2. The supplier shall be responsible for the transportation and expenses of the equipment to the demander's site. Transportation mode: automobile transportation. Users must provide lifting equipment and coordination personnel for equipment unloading and installation on site free of charge.

    3. Before the installation and commissioning of the equipment, the demander must confirm that the necessary installation conditions such as water, electricity and temporary residence required on the equipment site are ready, and notify the supplier to send commissioning technicians to the demander's site to assist the demander in completing the installation. Meanwhile, during the equipment installation and commissioning, the supplier's commissioning technicians shall be provided with the convenience of dining in the staff canteen, and the dining expenses shall be paid by the supplier. At the later stage of equipment installation and commissioning, the supplier shall provide free training for the demander's on-site equipment management personnel and production operators, including the operation, use, maintenance, etc. of the equipment.

    4. The acceptance of the equipment shall be jointly completed by the supplier and the demander, and the Demander shall provide the acceptance report of the equipment, which shall take effect after being signed by the representatives of the supplier and the demander. The acceptance standard of the equipment shall be in accordance with this design scheme.


  • Warranty period and after-sales service

    1. After the final acceptance of the equipment, the warranty period of the equipment is: one year, excluding vulnerable parts.

    2. During the warranty period, if the user (i.e. the demander) calls or writes due to equipment failure, the supplier will reply within 4 hours; If you need to send someone to the scene to solve the problem, we will send someone within 48 hours. After the warranty expires, we will continue to provide quality service. In case of equipment damage, we will continue to provide spare parts and equipment maintenance at preferential prices.

    3. We promise: no matter what causes the equipment failure, first repair the equipment to ensure normal production.

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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1