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Catenary shot blasting machine

The catenary passing shot blasting machine can be divided into continuous type, step-by-step type and accumulative type according to the workpiece conveying mode. It is mainly applicable to the surface cleaning and strengthening of large quantities of structural, casting, forging, aluminum alloy and other workpieces, and the removal of rust, oxide skin, sticky sand, dirt and so on. The equipment can realize the fixed-point loading and unloading, fixed-point projection process, and the single point lifting weight range is wide: 50 ~ 2000kg.

Jiutong catenary passing shot blasting machine has the advantages of small floor space, reasonable structure, good sealing performance, high production efficiency, good shot blasting quality, stable operation, comprehensive after-sales service and so on. It can design the overall shot blasting solution according to the actual needs of customers!

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ADVANTAGES

  • Long service life: the shot blasting chamber is made of Mn13 rolled steel plate, with strong anti-wear performance. The guard plate is fixed with special nuts, which is easy to replace and has a long service life

  • Good cleaning effect: the centrifugal shot blasting device with large shot blasting volume and high shooting speed is adopted, and the cleaning effect is satisfactory to customers

  • High degree of automation: PLC electrical control, shot controllable gate, shot conveying and other fault detection can be automatically monitored

  • Reduced operating cost: high wear resistance and shot impact resistance, with a service life of more than 17000 hours, and the separation efficiency of shot, slag and dust is 99%, reducing the waste of abrasive

  • High production efficiency: the hook has the function of reciprocating swing in the shot blasting belt, which can randomly change the relative position of the shot blasting belt and the workpiece, reduce the phenomenon of repeated shot blasting, improve productivity, and is more suitable for shot blasting cleaning of batch complex cylinder (cover), box, valve body and other parts

  • Safe and reliable: 16Mn steel is adopted for the catenary rail, and die forged chain is adopted for the chain. During installation, it shall closely cooperate with non-standard equipment; Variable frequency speed regulation, motor 4kwx2, line speed 0.5-3m/min, adjustable, with mechanical and electrical overload protection, safe and reliable


APPLICATION/CASES


The catenary passing shot blasting machine is used for shot blasting and strengthening of suspension parts, casting parts, structural parts and forged parts in automobile, bus, special vehicle, tractor, diesel engine, motorcycle, special vehicle, aerospace, rail transit and other industries.


悬链通过式抛丸机7悬链通过式抛丸机5悬链通过式抛丸机6


PRINCIPLE


The workpiece is transported by catenary to the closed shot blasting cleaning room, and the steel wire cut shot (shot) is accelerated to the workpiece surface by using the high-speed rotating impeller of the shot blasting machine. The workpiece surface is impacted and scraped to remove the rust, oxide skin and dirt on the workpiece surface, and then the accumulated shot and floating dust on the workpiece surface are purged by using high-strength roller brush, shot receiving screw and high-pressure blow pipe, so that the steel can achieve the purpose of rust removal and rust prevention.


抛丸机结构示意图

Schematic diagram of shot blasting machine


STRUCTURE

The catenary type shot blasting machine mainly consists of shot blasting cleaning room, cleaning room, front and rear sealing rooms, shot blasting assembly, chamber body catenary, front and rear conveying catenary, rolling and purging system, pneumatic shot supply system, separator, elevator, screw conveyor, platform ladder, dust removal system, electrical control system, air control system, etc


抛丸机结构图

                                                                                                                                                           Structure diagram of shot blasting machine


COMPONENT ADVANTAGES


All components can be customized without standard (such as size, material, brand, process, function, etc.)


Shot blasting cleaning room, cleaning room, front and rear sealing rooms



The shell of the shot blasting chamber of the catenary type shot blasting machine is solid, durable and rigid. The interior of the chamber is protected by 10mm thick rolled Mn13 high wear-resistant protective plate, with good protection and long service life, more than 18000 hours; Cleaning room the cleaning room is a welded structure of steel plate and section steel, with a solid and durable shell, good rigidity, wide space, and lined with 6 mm cast chromium guard plate; The sealing chamber is of steel plate welded structure. The chamber shell is solid and durable with good rigidity. It is sealed with multi-layer wear-resistant rubber curtain. The bottom of the inlet and outlet is equipped with high elastic nylon brush row and 6 mm wear-resistant rubber plate, which is convenient for disassembly, replacement and maintenance. The sealing effect is good, and it can effectively prevent bullets from flying out and dust from escaping

抛丸室
Shot blaster assembly


抛丸器总成

The centrifugal linear blade shot blasting machine (American Penn company shot blasting technology) is adopted, which has the advantages of high shot blasting efficiency (shot blasting ratio can reach 16kg/min · kW), fast speed (up to 83 M / s), good shot blasting effect (shot blasting belt is relatively wide and centralized, shot blasting is uniform), high safety (installation of limited device, equipment can not be started during maintenance), low noise, and has been tested by the dynamic balance instrument, The balance torque is between 12 ~ 15N · mm (national standard 18.6n · mm); The dovetail groove of the unit disc impeller is processed by precision milling machine, and the material is carburized and quenched; The blade is made of high chromium special wear-resistant cast iron. The surface hardness after heat treatment is hrc60-65, which has high wear resistance and service life. The weight difference of each shot blaster blade is ≤ 5g; The directional sleeve adopts a fully enclosed dial, which can easily adjust the ejection angle and direction. It is made of high chromium special wear-resistant cast iron. The surface hardness after heat treatment is hrc60-65, and the service life is long.


Workpiece catenary passing conveying system



The workpiece conveying system of the catenary type shot blasting machine is composed of the input catenary, the catenary of the shot blasting cleaning room, the catenary of the purging sealing room and the output catenary. It is driven by sections. Each section of the drive can operate independently or simultaneously and completely synchronously. The drive motor adopts stepless frequency conversion speed regulation. The drive torque will not be reduced due to the reduction of the speed. The conveying speed is 0.5-3 M / min; 16Mn steel is used for input, output, roll sweeping and sealing chamber catenary roller shaft, and the chain adopts die forged chain, which is closely coordinated with non-standard equipment during installation; Variable frequency speed regulation, motor 4kwx2, line speed 0.5-3m/min, adjustable, with mechanical and electrical overload protection, safe and reliable

工件辊道通过式输送系统

Roll sweeping and secondary purging system


滚扫及二级吹扫系统

Jiutong adopts the method of one-stage rolling and one-stage purging to clean the steel plate. High elasticity and Φ 3mm composite nylon material, moderate hardness, large elasticity, good wear resistance, and service life of more than 3 years; The bristles are fixed on the semi nylon block, and the semi nylon is fixed on the roller brush shaft (welded by the high-quality carbon steel seamless steel pipe and the quenched and tempered shaft head) with bolts. The bristles are firmly fixed, and there is no loss of bristles in the work. The brush is fast, the structure is advanced, and the replacement is convenient; The whole spiral shaft of the shot receiving screw is processed as a whole after welding, and the spiral blade is made of 16Mn material. The pitch and outer circle dimensions are very accurate, which improves the service life of the screw. The roller brush and the shot receiving screw are driven by shaft mounted reducer, with light structure and stable and reliable operation. A small amount of bullets remain on the workpiece after rolling, and a blowpipe is set behind the rolling brush. The residual bullets move under the rolling brush under the blowing of the blowpipe, and then are swept into the shot receiving screw by the rolling brush. The high-pressure gas of the blowing pipe is supplied by a special high-pressure fan, which is installed in the pit below the blowing room. The air outlet and the blowing pipe are connected by hoses.

Pneumatic pellet supply system


The pneumatic shot gate of the catenary shot blasting machine is a device that controls the shot blasting volume by controlling the cylinder switch. It has high reliability and avoids the motor burnout, shot blasting device blockage, shot empty throwing and injury caused by the lax closing of the ordinary shot control valve, reaching the international advanced level. The required shot blasting quantity can be obtained by adjusting the bolts or valve plates on the shot controller.

气动供丸系统



丸砂分离器磨料斗式提升机螺旋输送器滤筒除尘器电控柜触摸屏
Shot separatorAbrasive bucket elevatorAuger conveyorDust removal systemElectrical control system

The advanced be full curtain shot sand separator is adopted. The separator is mainly composed of sorting area, distribution screw, screen, shot bin, etc. The best separation effect of the separator is achieved by adjusting the position of the weight on the ram, the position of the regulating plate on the primary and secondary skimming plates, and the butterfly valve on the pipeline. Reasonable adjustment can obtain good separation effect, and the separation efficiency can reach more than 99%; The particle size and material of the shot shall be selected according to the cleaning effect of the shot and the surface quality of the workpiece.

Jiutong adopts cycloid needle speed reducer with motor, which is convenient for installation and simple in structure; The hoist cover adopts a bending forming welding structure, on which is equipped with an access door, which can repair and replace the lifting hopper. By opening the door cover on the lower cover, the lower transmission can be repaired and the projectile blockage at the bottom can be eliminated; In order to ensure that the conveyor belt does not slip during operation, the roller is made into a squirrel cage type to improve the friction between the lifting belt and the pulley, avoid slipping, reduce the preload of the lifting belt and prolong the service life; It is equipped with a set of tensioning device, and the anti rotation structure can effectively prevent the lifting belt from rotating, so as to avoid injury to operators.

The screw conveyor has realized serialization, high versatility and interchangeability, and stable and reliable performance. The whole screw shaft is processed as a whole after welding, so as to ensure the coaxiality of both ends of the screw shaft. The shaft of the screw is equipped with a pulse wheel, which can detect and track the working state of the screw. Once there is a fault such as blocking and non rotation, the signal will be immediately fed back to the PLC to give an alarm or stop gradually, so as to ensure the safe operation of the equipment.

Three stage dust removal is adopted, including sedimentation chamber, cyclone dust collector and HR high-efficiency filter cartridge dust collector. It has the advantages of large filtration area (30-40 times of the same volume of traditional filter bag, reaching 300m2 / m3), good energy saving, long service life of filter material, good regeneration performance of filter cartridge, convenient use and small maintenance workload. The filter material of nine way filter cartridge dust remover is made of synthetic fiber and step-by-step encryption technology, which meets the European din53438-f1 flame retardant standard

Automatic and manual control modes are adopted. Under the normal operation state, PLC is used for automatic control, and each part of the equipment operates in sequence according to the pre programmed program; Manual control shall be adopted during installation and commissioning, operation of single or several functional components, maintenance and test run of components, so as to facilitate the debugging personnel to adjust the equipment, facilitate maintenance, and test the performance of relevant components; The access door is interlocked with the shot supply gate. The access door is opened and the shot supply gate is closed; All the running parts are equipped with fault alarm function. If any running part of the equipment fails, it will alarm immediately, and the running parts will be stopped step by step in order to completely avoid the motor burning due to the blockage of bullets.

PARAMETER

Serial numberprojectquantityTechnical specifications and parametersremarks
1Cleaning room1
Lined with 10mm cast chromium guard
2
Anterior accessory chamber1

Lined with 6mm cast chrome guard
3
Rear auxiliary room2
Lined with 6mm cast chrome guard
4
Inlet and outlet


5
Shot blaster6
Transmission mode: belt NSK bearing imported from Japan
6Hoist1Lifting amount:90T/H

7
separator1
Component force: 90t/h wind speed in separation area: 4-5m/sFull curtain air selection
8
Projectile gate

Cylinder control switch
9
Transverse auger1
Conveying capacity: 90t/h
10
Longitudinal auger1Conveying capacity: 90t/h
11
Sweeping system

1


Nylon roller brush
Delivery capacity of shot collection: 30t/h
Air volume of high-pressure fan: 5500m ³/ h
Lifting perimeter: 500mm

12
a duster1

13
Electric control system1Electric control cabinetSchneider Electric
14
compressed air 

15Initial shot quantity4000kg


16
Dust emission120mg/m ³ It is lower than the provisions in GB16297-1996 integrated emission standard of air pollutants
17
Equipment noise93 DB is lower than the regulations in jb/t9984.1 ~ 9984.2-1999 technical conditions of passing shot blasting machine

Note:

1.the dimensions of the equipment are for reference and can be designed and manufactured according to the dimensions of customers' products.
2.If you want to customize it, you can click this tex


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Why do you choose Jiutong

Jiutong quality assurance

  • Technical service and technical training

    After the installation and commissioning of the equipment at the demander, the technical personnel of the supplier shall carry out comprehensive free technical training and use and maintenance training for the operation and maintenance personnel of the user's equipment.

    When the equipment is delivered for use, the supplier shall provide a copy of equipment specification, general drawing of equipment installation, basic drawing of equipment, product certificate and packing list free of charge.

  • Quality commitment

    During the warranty period, all faults and damaged parts of electrical control and mechanical parts due to normal use shall be repaired and replaced (except vulnerable parts);

    After the installation and commissioning of the equipment, the technical personnel of the supplier shall carry out comprehensive technical training and use and maintenance training for the operation and maintenance personnel of the user's equipment;

    During the warranty period, the after-sales service of the product shall implement "immediate" reply. The user shall contact the after-sales service office of our company to ensure to reply by telephone within 1 hour after receiving the user's notice, and send personnel to provide technical services in time.

  • Spare parts and special tools

    The company has a large warehouse of finished parts, such as shot blaster assemblies and wear-resistant parts. It provides domestic and foreign users with spare parts for equipment maintenance and repair all year round. Users can directly contact the company's spare parts sales department by phone or letter. If users are in urgent need, the company guarantees to send the required spare parts to the user's factory in time.

    Duration responsibility commitment, control measures and implementation plan.

    The supplier shall strictly abide by the provisions of the contract and technical agreement to ensure the construction period.

Cooperative partner

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Zhejiang Jiutong Intelligent Equipment Co., Ltd. All Rights Reserved Record No:Zhejiang ICP No. 2022015774-1